Oil Mist Filter Manufacturers in Pune

What is the Purpose of Oil Mist Filter?

Being a leading Oil Mist Filter Manufacturers in Pune, The main purpose of an Oil Mist Filter is to control airborne oil and coolant mist generated during industrial processes.

A suitable Oil Mist Filter can help industries:

Reduce deposition of oil mist on nearby machines and surfaces.

Recover or collect separated oil and coolant where applicable.

Improve maintenance conditions around CNC and machining equipment.

Control oil and coolant mist from machining processes.

Improve air quality around production equipment.

How Does Oil Mist Filter Work?

1. Mist Generation and Collection- Oil or coolant mist generated during machining is captured from the machine enclosure, process area or exhaust point and directed towards the filtration system.
2. Air and Mist Separation- A fan or suitable air-moving arrangement draws the contaminated air containing oil droplets and fine mist particles into the filtration unit.
3. Primary Filtration- The contaminated air passes through the initial filter or separator stage, where larger oil droplets and suspended contaminants are removed.
4. Fine Mist Filtration- The remaining fine mist passes through suitable filtration media designed to capture smaller oil and coolant particles according to the required application.
5. Clean Air Discharge- After filtration, the treated air is discharged through the outlet. Collected oil or coolant can be directed towards a suitable collection arrangement depending on the system design.

Types of Oil Mist Filtration Systems We Provide

As Oil Mist Filter Manufacturers in Pune, we can develop different configurations based on the machine, fluid, mist concentration and operating conditions.

• Oil Mist Filter System- An Oil Mist Filter System is an engineered arrangement designed to remove oil and coolant mist from air generated during industrial processes. It can include multiple filtration stages, filter media, fans, housings and oil collection arrangements.
• Oil Mist Collectors- Oil Mist Collectors are filtration units designed to collect airborne oil and coolant mist generated during machining operations. These can be installed directly on machines or connected to suitable exhaust arrangements.
• Spin-On Filter- Spin-On Filter is a compact filter arrangement in which the complete filter element can be replaced by removing and installing the filter unit. It is commonly used where simple maintenance and quick filter replacement are required.
• Stainless Steel Oil Filter- Stainless Steel Oil Filter uses stainless-steel construction or stainless-steel filtration media for applications requiring durability, corrosion resistance and repeated serviceability.
• Exhaust Mist Separator- An Exhaust Mist Separator is designed to separate oil, coolant or water-based mist from contaminated exhaust air. It can be installed on machining equipment and exhaust arrangements where airborne mist needs to be controlled.

Technical Specification of Oil Mist Filter

Key Benefits of Oil Mist Filter

As experienced Oil Mist Filter Suppliers in Pune, Panchsheel Filters Pvt. Ltd. develops Oil Mist Filter solutions with features selected according to the application.

1. Application-Specific Design- Each filtration system can be designed according to the machine type, oil or coolant characteristics, mist concentration and airflow requirement.
2. Multi-Stage Filtration- The system can incorporate multiple filtration stages to progressively remove larger droplets and finer mist particles.
3. Suitable Filter Media- Different media such as crimp mesh, foam, felt and synthetic filtration media can be selected according to the application.
4. Compact Configuration- Oil mist filtration units can be developed in compact configurations where installation space around the machine is limited.
5. Oil Collection Arrangement- Suitable designs can incorporate an oil collection arrangement to collect separated oil or coolant from the filtration process.
6. Easy Filter Maintenance- The filtration system can be designed for convenient inspection, cleaning and filter replacement to simplify routine maintenance.

Where Oil Mist Filter is Applicable?

As Oil Mist Filter Exporters in Pune, our solutions can be used across different industrial and engineering applications.

1. CNC Machining- Oil Mist Filters can be used with CNC machines where cutting oil and coolant generate airborne mist during high-speed machining.
2. Grinding Machines- Grinding operations can generate fine coolant and oil mist. Suitable filtration systems can help control these airborne contaminants.
3. Turning and Milling- Oil mist filtration can be applied to turning and milling operations where lubricants and coolants are used during metal cutting.
4. Automotive Manufacturing- Oil Mist Filter Systems can support machining operations in automotive component manufacturing where coolant and cutting fluids are commonly used.
5. Engineering Industry- Engineering production facilities can use oil mist collectors for machining, metalworking and other processes that generate airborne oil or coolant mist.

Industrial Proof and Performance Evaluation

The performance of an Oil Mist Filter should be evaluated according to actual operating conditions rather than only visual cleanliness.

Testing Conditions

Required airflow.

Oil or coolant type.

Mist concentration.

Operating temperature.

Machine enclosure conditions.

Pressure drop across the filter.

Key Evaluation Parameters

Airflow rate.

Filtration efficiency.

Particle-capture capability.

Pressure drop.

Filter loading.

Oil collection performance.

Oil Mist Filter System Development Process

Phase 1 – Application Assessment

The machine type, oil or coolant, mist generation, airflow requirement and installation conditions are evaluated.

Phase 2 – Filter Selection

Suitable filtration media, filtration stages, housing construction and airflow arrangement are selected according to the application.

Phase 3 – System Development

The Oil Mist Filter System is developed with suitable filter elements, fan arrangements, collection components and supporting accessories.

Phase 4 – Performance Evaluation

The filtration system is evaluated against airflow, pressure drop, mist separation and required operating conditions.

Phase 5 – Installation and Support

The system is installed and supported with maintenance guidance, filter replacement planning and Industrial Filtration Services and AMC where required.

What is the Cost of Oil Mist Filter?

The Cost of Oil Mist Filter depends on the system configuration and application requirements rather than one fixed price.

Important factors include:

Required filtration efficiency.

Number of filtration stages.

Filter media.

Housing material.

Fan capacity.

Required airflow capacity.

Type and concentration of oil mist.

Why Choose Us?

• In-house Manufacturing- Our in-house manufacturing capabilities provide flexibility for developing customized filter components and application-specific filtration solutions.
• Filtration Experience- Established in 1987, Panchsheel Filters Pvt. Ltd. has developed extensive experience in filtration system design, manufacturing, testing and application support.
• Multiple Filtration Solutions- We offer different filtration arrangements including Exhaust Mist Separator, Oil Mist Filter System, Oil Mist Collectors, Spin-On Filter and Stainless Steel Oil Filter solutions.
• Customized Filtration Engineering- We design Oil Mist Filter solutions around actual machine conditions, airflow requirements, contamination levels and available installation space.

Panchsheel Filters Pvt. Ltd is one of the recognized Oil Mist Filter Manufacturers in Pune, Suppliers and Exporters in Pune. We offer practical filtration solutions for different industrial applications. Our Industrial Filtration Services and AMC further support system performance and maintenance. we providing customized filtration solutions for oil mist, coolant mist and industrial exhaust applications. Contact us today to discuss your Oil Mist Filter requirement.

FAQs